Case Study Mining IoT

Real-time Business Intelligence with IoT

Delivering a 25% cost reduction through intelligent IoT deployment across 17 remote mine camps

The Challenge

Reducing Costs Across Remote Operations

Driving continuous improvement in facilities management for remote mine camps

The Situation

A primary contractor was seeking to significantly reduce the costs of maintenance related to the facilities management of multiple mine camps for a large independent oil and gas producer.

Key Challenges
  • 17 remote mine camps located across Australia with connectivity and distance issues
  • Risk position on inventory of assets at the mine camps
  • Continuous improvement cost reduction program over the contract life
  • Initial target of 25% cost reduction with ongoing improvements
The Solution

ConnectiX IoT Platform

Comprehensive IoT deployment with real-time visibility and cognitive analytics

Implementation Overview

The ConnectiX IoT solution included the design, engineering, build and rollout of an extensive sensor network integrated with existing enterprise systems.

16,439

IoT Sensors Deployed

5,035

Custom IoT Nodes

17

Node Design Variants

31

LoRa LPWAN Gateways

Platform Capabilities
  • Real-time visibility and monitoring
  • Workflow management
  • Secure data sharing with subcontractors
  • Cognitive analytics
  • Integration with SAP and Pronto
Sensor Node Categories
  • Automated replacement of manual tasks
  • Condition-based monitoring
  • Asset tracking integration
  • Automated work ticket generation
  • Anomaly detection and alerts
The Outcome

Measurable Results

Achieving cost reduction targets and service improvements

Key Achievements
25% Cost Reduction

Step change cost reduction through headcount optimization and centralized roving teams with predictive maintenance schedules

Reduced Total Cost of Ownership

Condition-based monitoring extends asset lifespan, while smart environmental controls reduce electricity consumption in unoccupied rooms

7+ Year Battery Life

IoT sensors exceed the contract duration, eliminating traditional 2-year battery rotation and further reducing operating costs

Improved Service Quality

Issues addressed more quickly, often before they're reported or even occur, with contractor successfully taking risk position on assets

ConnectiX IoT Solutions

Designed to meet a variety of business challenges:

Condition-based Monitoring
Environmental Control
Lone Worker Monitoring
People Counters
Telematics
Remote Experts
Predictive Failure
Technology Platform

About ConnectiX IoT

An open platform for turn-key IoT solutions with enterprise integration

Open Platform Architecture

ConnectiX IoT is an open platform developed by ConnectiX to supply a turn-key solution, with integration into other technologies including IoT sensor networks.

Key Features
  • Easy-to-configure decision tree and workflow engine
  • Custom thresholds and workflow creation
  • Automated ticket creation for service/asset management tools
  • Multi-network technology support (LoRa, Sigfox, NB-IoT, 3/4G, wireless)
  • Mobile application for in-field device testing
  • Quick sensor registration into command centre
See Our Story
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About ConnectiX

ConnectiX is a collaborative space that drives down costs and complexity in the asset management industry by allowing organisations to connect their disparate supply chain and workflow, from back office to the field, increasing productivity, visibility and compliance.

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Suite 1.03 66 Berry Street
North Sydney
NSW 2060

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Ready to Transform Your Operations?

Discover how ConnectiX IoT can deliver measurable cost reductions and operational improvements for your organization. Contact us today to discuss your specific challenges.

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